When building Studio Pad™, I’ve been sharing some of the choices that shape how the product feels, not just how it looks. Some are obvious, like magnetic plates that snap in and out instantly, but others are hidden beneath the surface. Today’s detail is one of those: a thin 0.8mm sheet of PORON/EVA foam placed between the RGB light diffuser and the aluminium 6063 base shell.

At first glance, it might seem like an unnecessary addition. After all, the diffuser and the aluminium shell already fit together tightly. But this foam layer solves several small but important issues that come up when designing hardware meant to feel both solid and premium.

1. Reducing Vibration and Noise

Whenever two hard materials meet, in this case acrylic and aluminium, tiny vibrations can create unwanted rattles or a hollow sound when pressing buttons or moving the device. The foam layer absorbs these micro-vibrations, giving the pad a quieter, more refined acoustic profile.

2. Improving Light Diffusion

RGB lighting looks best when the glow is smooth and consistent. Without the foam, small gaps can allow hotspots or uneven spreading across the diffuser. By removing these micro-gaps, the foam helps create an even wash of light across the surface.

3. Structural Fit and Protection

Manufacturing tolerances always leave room for slight variations. The foam acts as a cushion, filling those gaps so that the diffuser and base fit together more securely. At the same time, it prevents scratches between the two surfaces over long-term use.